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F4Fibre and data

ADSS aerial fibre cable, all-dielectric self-supporting

A fibre cable that hangs between poles on its own aramid strength, with no metal in it. The span it can manage depends on wind, ice and sag, so the desk matches plants that design it for your line and your weather.

Reference construction
24-core, 100 m span class, single sheath
Overall diameter
approx. 10 mm
Reference weight
approx. 80-110 kg/km, per datasheet

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F4Cross-sectionSchematic, not to drawing

24-core ADSS, 100 m span class, OD approx. 10 mm123452 mmØ 10 mm

LayerTypical options

  1. 01Fibres and gelG.652.D single-mode, gel-filled tubesCustom
  2. 02Loose tubesPBT tubes stranded with PE fillers–
  3. 03Central FRPDielectric FRP rod with PE bedding–
  4. 04Aramid yarn strengthYarn count calculated for span and loadingCustom
  5. 05PE or AT sheathPE, or anti-tracking AT per field calculationCustom
  6. 06Drum, hardware and documents2 or 4 km drums, clamps, OTDR recordsCustom

Reference model24-core ADSS, 100 m span class, OD approx. 10 mm

Layers of the reference construction from the centre outward. Conductor class, insulation, armour, sheath, colours and marking are fixed on the spec sheet for each order.

Black ADSS aerial fibre cable strung between wooden utility poles along a rural power line route

Standard packing, reference

Drum tagF4

Drum no.
SQ-F4-0001
Cable
24-core ADSS, 100 m span class, OD approx. 10 mm
Length
4,000 m
Metre marks
0000 - 4000
Net weight
320-440 kg
Packing
Wooden or steel drum
Destination
Port named in your RFQ

Reference values; drum lengths and weights are confirmed on the packing list.

What an ADSS cable is

ADSS stands for all-dielectric self-supporting. The cable hangs between poles or towers on its own strength, with no messenger wire and no metal anywhere in the construction, so it needs no earthing and can run along power line routes and through lightning-prone areas. The reference construction on this page is a 24-core, single-sheath ADSS cable of the 100 m span class, taken from public datasheets: a central FRP (glass-fibre reinforced plastic) rod, loose tubes holding fibres in gel stranded around it, a layer of aramid yarn that carries the tension, and a PE outer sheath. Overall diameter is about 10 mm and weight about 80-110 kg per kilometre depending on the maker, and the maximum allowable tension (MAT) quoted for this class runs from about 1,700 to 2,700 N across datasheets.

Those spreads are normal. Two plants can both call a cable "24-core, 100 m span" and still differ in aramid yarn count, sheath thickness and design assumptions. That is why the desk compares datasheets line by line before anyone compares price per metre, and why the figures here are reference values rather than a specification.

Span is a loading calculation, not a label

A span class means something only together with the conditions it was calculated for: sag, wind speed, ice thickness and temperature. One public datasheet for this class states its design at 1.5% sag, 25 m/s wind and no ice. Another maker's data for a similar 24-core cable allows about 100 m in light and medium loading zones but only about 50 m in a heavy-ice zone. The same cable can halve its span when the weather assumptions change.

Inputs a plant needs to design an ADSS cable
InputWhy it mattersUsually supplied by
Span lengths and allowed sagSets the tension the aramid layer must carryLine designer
Wind speed and ice thicknessAdds load; heavy ice can cut the usable span sharplyLocal loading zone or utility rules
Temperature rangeChanges sag and sheath behaviourSite data
Line voltage and attachment pointDecides PE or AT sheathUtility or line designer
Clamp and damper typeHardware is matched to OD and MATInstaller, confirmed by the plant

The aramid yarn count is what the plant adjusts for these inputs, so a quote without stated loading conditions cannot be compared with one that has them. The ADSS span selection article walks through each input.

PE or AT sheath

On a route shared with power conductors, the electric field at the attachment point can cause dry-band arcing and tracking on a standard PE sheath. Anti-tracking (AT) sheath compounds are used where the field is high enough to need them. Published thresholds for when AT becomes necessary disagree with one another, so the desk does not apply a fixed voltage rule: the choice follows a field strength calculation for your line voltage and attachment position, made by the line designer or the plant's engineering team and confirmed in writing. An AT sheath adds some weight; one maker's 48-core data shows roughly 8-9 kg/km more than the PE version.

Longer spans or heavier loading may call for a double-sheath design, with an inner MDPE sheath, the aramid layer between the sheaths, and an outer PE or AT sheath. The plant's span table for your conditions shows which design is needed.

Standards, and where ADSS sits

ADSS cable is commonly specified to IEEE 1222-2019 and IEC 60794-4-20, with fibres to ITU-T G.652.D on most single-mode routes. Cabled single-mode fibre is compared with the cabled fibre limits in the G.652 tables, 0.4 dB/km at 1310 nm and 0.3 dB/km at 1550 nm; product values are per datasheet and per drum record. OPGW, which replaces the overhead earth wire and contains metal, is a different product under IEEE 1138-2021; see OPGW vs ADSS. For duct and buried routes, see outdoor fibre cables.

Hardware, drums and installation limits

Tension and suspension clamps and vibration dampers are chosen to the cable's diameter and MAT, so the diameter on the datasheet must match the cable on the drum; a difference of 0.5 mm can affect clamp fit. The desk fixes OD and tolerance on the spec sheet and measures it at inspection. One reference datasheet gives a minimum bending radius of 25 times the diameter during installation and 12.5 times in service, with an operating range of -40 to +70 C; your installer works to the datasheet of the cable actually supplied.

ADSS ships on wooden or steel-wood drums, with 2 km and 4 km lengths common and other lengths by order. Both ends are capped, and the drum plan records drum number, length and fibre count. Attenuation records and OTDR traces per fibre travel with each drum; see fibre OTDR test reports. Lead time depends on fibre and tube scheduling and is confirmed in writing for each order; see MOQ and lead time.

How the desk runs an ADSS order

  1. You send fibre count and type, span lengths, loading conditions, line voltage if the route is shared, total length and port through the quote form.
  2. The desk shortlists partner plants in the Wuhan and Qidu fibre clusters that make ADSS to IEEE 1222 or IEC 60794-4-20 and asks for their design for your conditions.
  3. The spec sheet fixes fibre type, aramid design, sheath type, OD, MAT and drum lengths, plus the hardware list if you need it.
  4. Drum records are checked against the spec, and drums are inspected for length, end caps and print before loading.

Questions buyers ask

Q01Can I order an ADSS cable just by span, such as 100 m?

Not safely. A span class only holds for the sag, wind, ice and temperature it was designed for. One maker's data shows a cable rated about 100 m in light loading allowing only about 50 m under heavy ice. Send your loading conditions so the plant can size the aramid layer.

Q02When do I need an AT sheath instead of PE?

When the electric field at the attachment point on a shared power line is high enough to cause tracking on PE. Published voltage thresholds disagree, so the decision is made from a field strength calculation for your line, by the line designer or the plant, and confirmed in writing.

Q03Does ADSS cable need earthing?

No. It contains no metal: the central member is FRP and the tension is carried by aramid yarn. That is why it is used along power lines and in areas with frequent lightning. Hardware and installation still follow your utility's rules.

Q04What test records come with each drum?

Attenuation per fibre and OTDR traces, checked against the spec sheet and the cabled fibre limits in the G.652 tables. The desk also records drum number, length, OD and end-cap condition at inspection.

Q05How is ADSS different from OPGW?

OPGW replaces the earth wire at the top of a transmission tower and contains steel and aluminium, under IEEE 1138-2021. ADSS is all-dielectric, hung separately below the conductors, and specified to IEEE 1222 or IEC 60794-4-20.

RFQSend the construction or standard you need, cross-sections, total metres and drum lengths, the reports your market asks for and the destination port. The desk replies in writing with matched factories, a spec sheet and the reference MOQ.

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